Drawbench
Drawbench
The bench-mounted workhorse of wire and tube reduction in the jeweller's workshop
A drawbench is a bench-mounted mechanical fixture used in jewellery making and metalsmithing to pull wire or tubing through a drawplate, progressively reducing its diameter or reshaping its cross-section in a controlled, repeatable manner. Unlike hand-drawing, in which the jeweller grips the wire with draw tongs and pulls freehand, the drawbench secures the drawplate in a fixed jaw at one end of a sturdy wooden or metal frame while a sliding carriage — driven by a hand-crank, chain, or lever arm — provides the sustained mechanical advantage necessary to draw wire cleanly through successive holes. It is an indispensable tool wherever production quantities or heavier gauges of wire are involved.
Construction and Mechanism
The typical drawbench consists of a long, robust beam — historically hardwood such as oak or beech, though modern versions are frequently fabricated from steel channel — ranging from roughly 90 centimetres to 1.5 metres in length. At one end, a fixed jaw or slot receives and locks the drawplate firmly in place; at the other end, or along the beam, a sliding draw carriage is fitted with a pair of draw tongs or a self-tightening clamp that grips the tapered end of the wire once it has been threaded through the chosen hole in the drawplate. The carriage is advanced by one of several drive systems:
- Chain and hand-crank: The most common arrangement in professional workshops. A continuous chain runs the length of the beam; the carriage engages the chain, and the jeweller turns a handle to draw the carriage — and thus the wire — steadily away from the drawplate.
- Rack and pinion: Found on heavier-duty or more precisely engineered benches, offering smooth, controlled travel.
- Lever arm: Seen on simpler or older designs, where a long handle provides a single pulling stroke; the carriage must be reset between strokes.
The mechanical advantage conferred by any of these systems allows a single jeweller to draw wire gauges that would be impractical or physically exhausting to reduce by hand, and to maintain consistent tension throughout the stroke — a critical factor in producing wire of uniform diameter and surface quality.
Process and Use
Before drawing, the wire must be annealed — heated to relieve work-hardening — and its leading end tapered by filing or hammering so that it can be threaded through the target hole in the drawplate. The tapered end is pushed through from the back of the plate, gripped in the draw tongs, and the crank or lever engaged. As the carriage travels, the wire is compressed through the hole, emerging slightly longer and thinner, with its cross-section conforming to the shape of that hole. Round, square, half-round, triangular, and various decorative profiles are all achievable by selecting the appropriate drawplate.
Lubrication is essential throughout: beeswax, a proprietary drawing compound, or a light oil is applied to the wire before each pass to reduce friction, minimise surface scoring, and prolong the life of the drawplate. After every one to three reductions — depending on the metal and the degree of reduction per hole — the wire must be re-annealed to restore ductility, since repeated cold-working renders it brittle.
Tubing can equally be drawn on a bench, typically over a steel mandrel or triblet inserted through the bore to prevent collapse, allowing the jeweller to reduce tube diameter while maintaining a consistent wall thickness and interior dimension.
Materials Drawn
The drawbench is used with virtually all jewellery metals: fine silver, sterling silver, yellow, white, and rose gold alloys, platinum, palladium, copper, and brass. Platinum and its alloys, being notably harder and more resistant to deformation than gold or silver, particularly benefit from the sustained, controlled pull of a bench rather than hand-drawing. Certain base-metal alloys used in findings manufacture are also routinely processed on industrial drawbenches of the same fundamental design, scaled up for production volumes.
Place in the Workshop
The drawbench occupies a specialised but well-established position in the traditional jeweller's workshop. In studios producing their own chain, findings, or bespoke wire profiles, it represents a significant investment in both equipment and skill: knowing how much reduction to take per pass, when to anneal, and how to select the correct drawplate hole sequence are competencies developed through practice. In contemporary jewellery education, instruction on the drawbench typically follows mastery of hand-drawing with tongs, ensuring the student understands the underlying metallurgical principles before relying on mechanical assistance.
For studios that do not require in-house wire production, commercially drawn wire in standardised gauges — supplied to British Standard Wire Gauge (SWG) or American Wire Gauge (AWG) specifications — renders the drawbench unnecessary for routine work. Its value is most evident when a non-standard profile, an unusual alloy, or a specific surface quality is required that cannot be sourced from a wire supplier.